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Development of an Automatic Charging Station for AGVs

The client wanted to develop a charging station for the first fully AGV dedicated to automated warehouse. Balyo needed support for the development, and the full industrialization process in China. 

Image of an automated warehouse vehicule.

▪️The challenge

  • The development of the charging station had to match the AGV use case and be operational to automatically charge the AGV without any human interactions. 
  • The POC has to be developed and iterated and the industrial version had to match the robotics and AGV requirements for warehouse automation.

▪️ Solution

  • Kickmaker has developed POC and design of the charging station, and rise the quickly to the DVT industrial step. The robot use case and the testing plan have been developed for Balyo at the manufacturer factory in Xiamen to ensure to keep the quality control on the production for the mass manufacturing steps.

▪️ Benefits

  • A product fully developed by Kickmaker, including the industrial ramp-up. The project has been managed by Kickmaker which helped to earn a lot of time and cost for Balyo.
  • The results are 500 charging stations implemented in automated warehouse. 

Technical development

As a technical partner, Kickmaker played a key role :

  • Concept to industrialization: full development from sketch to large-scale production.
  • Proof of Concept (POC): validation of key functionalities and feasibility.
  • Product design: ensuring durability and seamless integration with AGVs.
  • Certifications: compliance with relevant industry standards.
  • Production support: assistance in developing and deploying 50 initial stations.
Image of the docking charging station of the automated warehouse vehicule.

Kickmaker's expertise

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Innovation.

01. Innovation

design and industrialization.
Define the possibilities inherent in the development of your products and the associated industrial processes.

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Fabrication.

02. Design

and industrialization of products.
From POC to series production with turnkey industrialization or support for specific stages.

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Anticipation.

03. Management

product lifecycle management.
Production monitoring activities, quality control, and series life follow-up for your product.

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